The impact of red clay brick and perlite wastes on the reusability of katoite-based binder after exposure to elevated temperatures

Hussein Al-kroom, Mohamed Abd Elrahman*, Mohammed S. Meddah, Mohammed Arif, Pawel Sikora, Dietmar Stephan, Hamdy A. Abdel-Gawwad

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

Abstract

This study investigated the effect of red-clay brick and perlite wastes (RCBW and PW) on the performance and rehydration of katoite-based binder after exposure to elevated temperatures. The KT-binder was produced by combining dolomite waste with sodium aluminate. The exposure of KT binder to temperatures up to 1000 °C (CA-1000) caused a significant compressive strength loss associated with the decomposition of KTand other phases into mayenite, sodium aluminate, and lime. The CA-1000 acts as a one-part alkali-activated binder, as it can re-interact with water to yield a layered double hydroxide-based binder with 1-day compressive strength of 9.7 MPa and volume expansion of 160%. The individual inclusion of 50 wt% RCBW and PW improved the thermal resistance of the CA-binder but decreased its ability to rehydrate, as they hindered the reformation of sodium aluminate and mayenite through the formation of lower hydraulic calcium/sodium aluminosilicates.

Original languageEnglish
Article number135281
JournalMaterials Letters
Volume353
DOIs
Publication statusPublished - Dec 1 2023

Keywords

  • Amorphous materials
  • Crystal structure
  • Microstructure
  • Sintering
  • Thermal properties
  • XRD

ASJC Scopus subject areas

  • General Materials Science
  • Condensed Matter Physics
  • Mechanics of Materials
  • Mechanical Engineering

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